Flat and prismatic covers for recessed troffer and panel luminaires.
- Flat, prismatic and embossed troffer profiles
- Widths to your luminaire size
- Snap-in and lay-in edge details
Product Overview
Troffer Light Covers Overview
Troffer covers have two jobs: deliver an even, low-glare surface and drop into a recessed frame without fuss. We extrude flat, embossed and prismatic troffer covers in PC and PMMA, with edge details that suit lay-in or snap-in frames. Because the profile is extruded rather than injection-moulded, long and wide sizes are economical and the length can follow the luminaire exactly.
Specification
Typical specification
Values below describe current production capability. Custom values are quoted per drawing.
| Material | Polycarbonate (PC) / PMMA (acrylic), single-colour and two-colour |
|---|---|
| Light transmission | 0% to 97%, matched to the optical grade you specify |
| Profile weight | 10 g/m to 2,000 g/m |
| Colour | Clear, opal, frosted, custom colours including two-colour combinations |
| Surface | Gloss, frosted, embossed, prismatic, co-extruded |
| Length | Cut to length; standard and custom lengths |
| Tooling | In-house die design and die manufacturing |
| Quality system | ISO 9001:2015 certified |
Profile & Optics
Profile design, optical characteristics and surface finish
Profile design
Flat panels, prismatic panels and curved troffer lenses with frame edges.
Optical characteristics
Even surface luminance with controlled glare for office environments.
Surface finish
Prismatic, embossed and frosted faces.
Customization
What we can change for your project
Profile
New cross-sections developed from your drawing or from an existing sample.
Dimensions
Width, height, wall thickness and length set to your fixture geometry.
Surface
Gloss, frosted, embossed, prismatic or co-extruded surfaces.
Colour
Clear, opal, custom colours and two-colour combinations.
Applications
Typical applications
Troffer lighting
Recessed troffer luminaires.
Commercial lighting
Office and education ceilings.
Architectural lighting
Feature ceiling systems.
Linear lighting
Continuous recessed runs.
Industrial lighting
Low-glare industrial ceilings.
Decorative lighting
Textured ceiling panels.
Signage lighting
Back-lit ceiling panels.
Cabinet lighting
Display ceiling panels.
Manufacturing Process
From drawing to packed profile
Drawing
2D drawing, 3D file, sketch or an existing sample.
Material
PC or PMMA, single-colour or two-colour, selected for optics, impact and UV stability.
Tooling
In-house die design and die manufacturing.
Extrusion
Trial run and parameter setting on a matched extrusion line.
Cutting
Cut to length, mitring, notching, drilling and CNC machining.
Inspection
Dimensional, appearance and optical checks against the approved sample.
Packaging
Protective film, sleeving, cartons and pallets to your requirement.
Quality Control
How the profile is checked
Every profile is produced against an approved sample or drawing. We check incoming resin, approve the first piece, measure the profile during the run, and carry out a final appearance and dimensional inspection before packing. Optical grades are verified for transmission and diffusion consistency.
- Incoming resin inspection and batch traceability
- First-piece approval against the approved sample or drawing
- In-process dimensional checks on profile width, height and wall thickness
- Light transmission and haze measurement on optical grades
- Appearance inspection under standard lighting conditions
- Final random inspection before packing and palletising
Related
Related products and applications
- Linear lighting
- Architectural lighting
- Commercial lighting
- Troffer lighting
- Industrial lighting
- LED strip lighting
- Cabinet lighting
- Signage lighting
- Prismatic LED diffusers
- LED light covers
- LED diffuser for troffer lighting
Need a diffuser built to your drawing?
Send us your drawing, sketch or existing sample. Our optical extrusion engineers will come back with material, tooling and price.
FAQ
Frequently Asked Questions
Can you match an existing troffer cover?
Yes. Send a sample or a drawing with the width, thickness and edge detail and we will confirm material and transmission before quoting.
Are troffer covers extruded or moulded?
Ours are extruded, which keeps tooling cost low and makes long and wide sizes practical.
Can the cover be cut to our luminaire length?
Yes. Covers are cut to the length you specify, with end preparation as required.
RFQ
Request a Quote for Troffer Light Covers
Send the drawing, the material you prefer and your quantity. We answer RFQs within one business day.